We encompass all major fabrication and machining techniques

Our world class customer service, value pricing, and impeccable quality ensure on-time delivery.

With complete in-house control over numerous special processes, Electro-Methods can accurately establish and reduce our lead times while meeting the highest levels of customer requirements for quality and pricing.

  • Engineering

    EMI Engineering is the cornerstone of our efficient, high quality manufacturing process. Paired with a thorough understanding of customer requirements, an on time delivery is assured. Electro-Methods, Inc. utilizes the latest CAD/CAM technology including solid 3D modeling.

    • Siemens NX
    • Teamcenter
    • Vericut Version 9.4.2
  • Machining

    Productivity rates are maintained at maximum levels through the use of state-of-the-art and customized equipment. Electro-Methods specializes in machining exotic nickel and cobalt based alloys.

    • Manual Turning (2 – 60 inch diameter)
    • CNC Turning (4 – 60 inch diameter)
    • Skip Turning (Proprietary Process; 12 – 55 inch diameters)
    • 3, 4 and 5 axis CNC Milling (2 – 60 inch diameter)
    • Electrical Discharge Machining (Sinker and Wire)
    • Grinding (ID, OD, Blanchard, Form and Spark Erosion Honeycomb)
    • Yag Laser Drilling
  • Sheet Metal Fabrication

    EMI has established diverse capabilities in metal forming and joining technologies enabling manufacturing of the most complex fabrications and assemblies.

    • Hydroforming (32 inch blank – deep draw, tray form)
    • Hydraulic Expanding (55 inch diameter)
    • Roll Forming
    • Mechanical Forming
    • Mechanical Stamping
    • Mechanical Punching
    • Press Braking
    • Assembly (Riveting, Lock Wiring)
    • Water Jet Trimming
  • Welding

    From manual to robotic TIG to spot and seam resistance, EMI maintains diverse welding capabilities approved to OEM & military standards. Our automatic TIG welding equipment handles weld to 48 inches and rotary welding to 60 inches. Resistance welding equipment includes spot and seam welding, with all associated test equipment for control of the weld quality.

    In house Fluorescent Penetrant Inspection and X-Ray inspection allow quick development time of new welding parameters.

    • Electron Beam
    • Robotic TIG
    • Manual TIG
    • Resistance (Spot, Seam, Stitch, Projection)
  • Brazing

    EMI is equipped with six state-of-the-art vacuum furnaces for brazing.

    • Vacuum Furnace
    • Torch
    • Brush Nickel Plating
  • Heat Treat

    EMI is equipped with six state-of-the-art vacuum furnaces for heat treating.

    • Vacuum
    • Air
    • Atmosphere
    • Deep Freeze Temper

Quality Control

At EMI, quality is built-in.

EMI is a registered AS9100D company. From surface plate layout inspection to 3D modeling with 6 CMM’s, our experienced quality department maintains a full complement of inspection equipment traceable to the NIST. In-process quality control at every step of the manufacturing process insures a quality product for delivery. Required NDT’s and most functional testing is performed in house.

  • CMM Dimensional Inspection
  • Fluorescent Penetrant Inspection
  • Magnetic Particle Inspection
  • Radiographic Inspection
  • Genspect Dimensional Inspection
  • Pressure Testing
  • Oil Flow Inspection
  • Air Flow Inspection
  • Effective Flow Area Inspection
  • Geometric Flow Area Inspection